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XGF40-40-12 filling production line factory trial operation video
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Success in water beverage production requires focus on maximum output and efficiency, with commitment to hygiene, food safety and cost optimisation. Whether you're producing still or sparkling water, our unmatched expertise helps you achieve more with extensive technical knowledge and packaging capabilities.
With over 20 years of experience in designing and implementing customised complete PET line solutions for water, we can help you reach your production targets. Over the years, we have significantly reduced the weight of water bottles while retaining their durability and expanding design opportunities.
Product Description
3 in 1 Automatic water bottling machine
XGF series bottled water filling machine line is used to filling mineral water or purified water into PET bottle from 200ml-2000ml. Different models can satisfy various requirement of output from 2000BPH to 36000BPH. The machine combines washing,filling and capping three function in a body, the whole process is automatic, suitable for PET bottle, plastic bottle filling mineral water and pure water.Filling way using the gravity or micro pressure filling, make the speed is faster and more stable, so with the same model our machine output is higher and more efficient.The machine adopts advanced Mitsubishi programmable controller (PLC) to control the machine to run automatically, interworking with inverter running more stable and reliable. Thephotoelectric sensor detect all part running state, with high degree of automation, easy operation.
Product Parementers
Model | Capacity | Rinsing heads | Filling heads | Sealing heads | Overall dimensions |
XGF8-8-3 | 2000bph | 8 | 8 | 3 | 2000*1500*2000mm |
XGF8-8-3plus | 5000bph | 8 | 8 | 3 | 2500 *1800*2100mm |
XGF12-12-5 | 4000bph | 12 | 12 | 5 | 1850 *1250*2200mm |
XGF18-18-6 | 8000bph | 18 | 18 | 6 | 2500*1800*2200mm |
XGF24-24-6 | 12000bph | 24 | 24 | 6 | 3280*1740*2200mm |
XGF32-32-8 | 15000bph | 32 | 32 | 8 | 3600*2750*2200mm |
XGF40-40-12 | 18000bph | 40 | 40 | 12 | 4200*3200*2200mm |
XGF50-50-12 | 21000bph | 50 | 50 | 12 | 4500*3450*2200mm |
XGF60-60-15 | 24000bph | 60 | 60 | 15 | 4700*3690*3300mm |
Details Images
Washing heads 1.Into bottle way is air conveyor direct connection with bottle dial.
2.All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean. 3.304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing. 4.304/316 stainless steel washing pump make the machine more durable.
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Filling heads 1.304/316 Stainless steel high precision filling nozzle
2. Filling volume adjustable in fine rank, same liquid level after filling
3. All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
4.304/316 stainless steel filling pump 5.Efficient spray nozzle rinse thoroughly and save water for flushing
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Capping heads 1. Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
2. All 304/316 stainless steel construction
3.No bottle no capping
4. Automatic stop when lack of bottle5.Capping effect is stable and reliable, Defective rate ≤0.2%
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Production Process
1-Water Treatment
1 Raw water tank+ Raw water pump
2 Silica sand filter + Active carbon filter Sodium ion exchanger + Precision filter + Security filter
3 Reverse Osmosis(one level)
4 UV sterilizer
5 Finished water tank + Pure water pump
Benfits
1/Stainless steel high pressure film shell
2/All kinds of capacity indicator, pressure indicator, electricity magnetic valve, balance device and pipe valve system
3/Online type pressure auto self-protection device
4/online type electricity indicator (with stable compensation)
5/System safe protecting and alarm system
6/System frame
2-Blow Molding Machine.
1 / Blower : Industry-leading blower performance with patented control and self-regulation systems for repeatable and consistently high bottle quality
2 / Production flexibility: Up to 200 different equipment size configurations from one platform
3 / Top quality: Electrical stretching for bottle integrity, full material distribution control and performance
4 / Fast output: Boosted uptime and speed (up to 2,400 bottles/mould/hour)
5 / Efficient consumption: Up to 45 % less electricity and 35 % less compressed air
3 - CGF Water Filling Machine [ Washing Filling Capping 3 in 1 type ].
1 / Enhanced food safety: Stainless steel 304/316L for all components in contact with your beverage
2 / Optimum uptime: 30 % reduction in changeover and maintenance downtime
3 / Sustainable solution: Reduced filler enclosure and servomotors reduce resource consumption
4 / Hygiene improvement through volume control and contactless filling
5 / Automatic dummy bottles: Safer, easier cleaning procedures
6 / Automatic bottle changeover improves uptime
4-Labeling Machine.
Boasting four carousel sizes, up to three labelling stations and 24 configurations, can generate outputs of up to 72,000 containers per hour, when standalone, at an efficiency rate of 98%.
Benefits
1 / Greater performance and ergonomics
2 / Boasted production uptime
3 / Sustainable and quality production
5 -Packing Machine.
Once your beverage product has been filled and the bottle has been labelled, the primary package is gently transferred using conveyors to its secondary packaging process. The final result is the package the customer sees at the point of sale, so it needs to grab their attention. These packs ensure protection from elements such as weather, pressure and temperature changes. Whether you choose shrink-printed film, nested packs or wraparound cartons, King Machine packers gently feed bottles to ensure durable and cost-effective packs.
Benfits.
1 / Pack consistency and quality
2 / Gentle and precise infeed configuration
3 / Flexible handling of multiple SKUs
4 / Automatic pack and raw material changeovers
5 / Heat, glue, carton and film optimisation
FAQ
Q1:Do you have any reference project?
>> A1:We have reference project in most countries, and you can visit their factories if we get the permission of the customer.
Q2:What's your guarantee or the warranty of the quality if we buy your machines?
>>A2:We offer you high quality machines with 2 years guarantee . we will give u spare part free in 2 years.
Q3: Do you provide customized service?
>> A3: We will customize the machine according to your needs, materil ,power,filling type,the kinds of the bottles and so on.
Q4:When can I get my machine after I paid?
>> A4:We will deliver the machines on time as the date we agreed both side.
Q5:How can I install my machine when it arrives?
>> A5:We will send our engineer to your side as soon as you get all your machines ready, for testing and teaching your technicians how to run the machines.