Full automatic beer filling machine
The beer production process is divided into several processes such as malt manufacturing, wort manufacturing, pre-fermentation,post-fermentation, filter sterilization, and packaging. The beer filling and capping machines are part of the packaging process.
After being filtered by the membrane, the beer is sent to the rotary beer tank through the pipeline, and then into the bottle through the filling valve, and bottled beer is obtained after capping. The working efficiency and automation of beer filling and capping machines directly affect the daily output of beer.
This series of glass bottle beer filling machine is dedicated to the isobaric filling production line of glass bottled beer and carbonated beverages. The filling adopts one-time or two-time vacuuming technology, it has the functions of automatically closing the valve and flushing broken glass, and using hot water to stimulate foam before pressing the lid.
Product Parementers
Details Images
Washing part 1. Safety and hygiene: Stainless steel 304/316L for all components
2. Latest water-saving technology: Saving 30% water consumption
3. Latest Machine Structure: Avoid a large amount of water accumulation inside the machine structure
4. Strong and Durable
5. The latest drainage design will not accumulate water
|
|
Filling part 1. 2 times vacuum, 2 times CO2 injection
2. No bottle , no filling
3. Stainless Steel 304/316 high precision filling nozzle
4. Level height can be adjusted , bought from Nanjing , the best valve in China
5. Efficient spray nozzle rinse throughly and save water for flushing
6. The latest drainage design will not accumulate liquid
|
|
Capping part Automatic check,no bottle no capping.
2.Capping heads in stainless steel 304/316L.
3.Capping heads stop working when lack of bottle.
4.Fall guy guide sets out to prevent the cover through and cover on the body, at the same time equipped with a set of photoelectric switch, automatic stop when lighted cover rail without cover machine, can effectively avoid the occurrence of open bottle.
5.High efficiency centrifugal principle.
|
|
Filling Valves of beer filling machines
CO2 pre-charge: Open the charge valve, form a pathway between the bottle and alcohol tank’s CO2. The CO2 will fill into the bottle through the pathway. The charge valve will be closed when the setting time reached, which means the CO2 pre-charge process end.
Vacuum extraction: Open the take-out-vacuum valve pole, form a pathway between bottle and vacuum. The CO2 and air will be discharged from the bottle by the pathway, and form into the vacuum in the bottle.The take-out-vacuum will be closed when the setting time arrived, then the once take-out-vacuum ends.
Production Process
Complete glass bottle beer production line
1. Malt Milling System
2. Brewhouse System
3. Fermentation System
4. Cooling System
5. CIP System
6. Filter system
7. Filling System (all in one beer filling machine)
8. Labeling System (Shrink sleeve labeling machine / OPP labeling machine / Sticker labeling machine)
9. End packaging ( PE shrink wrapping machine / Carton packing machine )
Related products
1-Water Treatment
1 Raw water tank+ Raw water pump
2 Silica sand filter + Active carbon filter Sodium ion exchanger + Precision filter + Security filter
3 Reverse Osmosis(one level)
4 UV sterilizer
5 Finished water tank + Pure water pump
Benfits
1/Stainless steel high pressure film shell
2/All kinds of capacity indicator, pressure indicator, electricity magnetic valve, balance device and pipe valve system
3/Online type pressure auto self-protection device
4/online type electricity indicator (with stable compensation)
5/System safe protecting and alarm system
6/System frame
2 -Glass bottle Filling Machine [ Washing Filling Capping 3 in 1 type .
1. The whole machine adopts the design of stuck bottleneck suspension operation mode so that the bottle is stable and reliable under high-speed operation, and at the same time, the number of changed parts is greatly reduced, making it more convenient and fast when changing the bottle type.
2. A new generation of stainless steel flip bottle clamp is adopted so that the clamp does not contact the upper part of the thread of the bottle mouth, and a spray head is provided so that the inner wall of the bottle can be rinsed fully without dead corners.
3. Adopting advanced pressure filling process, the filling is fast, stable, and accurate.
4. Adopt advanced capping structure for crown cap without any surface damage of the cap.
5. The whole machine adopts man-machine interface touch screen buttons, PLC computer control, and is equipped with a cover missing and overload protection alarm device, which can find and eliminate faults in time and have a high degree of production automation.
6. The parts in contact with water are made of high-quality.
3-Labeling Machine.
Boasting four carousel sizes, up to three labelling stations and 24 configurations, can generate outputs of up to 72,000 containers per hour, when standalone, at an efficiency rate of 98%.
Benefits
1 / Greater performance and ergonomics
2 / Boasted production uptime
3 / Sustainable and quality production
4 -Packing Machine.
Once your beverage product has been filled and the bottle has been labelled, the primary package is gently transferred using conveyors to its secondary packaging process. The final result is the package the customer sees at the point of sale, so it needs to grab their attention. These packs ensure protection from elements such as weather, pressure and temperature changes. Whether you choose shrink-printed film, nested packs or wraparound cartons, King Machine packers gently feed bottles to ensure durable and cost-effective packs.
Benfits.
1 / Pack consistency and quality
2 / Gentle and precise infeed configuration
3 / Flexible handling of multiple SKUs
4 / Automatic pack and raw material changeovers
5 / Heat, glue, carton and film optimisation
FAQ
Q1:Do you have any reference project?
>> A1:We have reference project in most countries, and you can visit their factories if we get the permission of the customer.
Q2:What's your guarantee or the warranty of the quality if we buy your machines?
>>A2:We offer you high quality machines with 2 years guarantee . we will give u spare part free in 2 years.
Q3: Do you provide customized service?
>> A3: We will customize the machine according to your needs, materil ,power,filling type,the kinds of the bottles and so on.
Q4:When can I get my machine after I paid?
>> A4:We will deliver the machines on time as the date we agreed both side.
Q5:How can I install my machine when it arrives?
>> A5:We will send our engineer to your side as soon as you get all your machines ready, for testing and teaching your technicians how to run the machines.